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Load testing of cranes, lifting gear and pad eyes

Proof-load testing from 100 kg to 100 tonnes using water bags, dead weights and hydraulic pullers, with load cell and flow meter calibration.

Crane proof-load test with two water bags

What we test

  • Cranes, including offshore and mobile cranes
  • Lifting beams, spreader bars and frames
  • Lifting baskets and cargo carrying units
  • Pad eyes and lifting lugs
  • Shackles and lifting accessories
  • Structures that need a proof load before use

Test methods

Water-bag testing
Water bags filled to the required proof load, suited to cranes and large lifting gear on site or offshore.
Dead-weight testing
Calibrated test weights for workshop and yard proof loads.
Pad-eye testing using a puller
Hydraulic pullers apply the proof load directly to the pad eye, with the load read from a calibrated cell.
Load cell calibration
Calibration of the load cells used to measure the test.
Flow meter calibration
Calibration of flow meters for process and test equipment.

Track record

More than 500 load tests carried out with loads from 1 to 20 tonnes, and pad-eye testing with pullers as a specialist service.

Range

From 100 kg up to 100 tonnes. Load testing has been part of our service since 2014, starting at 1 to 25 tonnes and extended since.

Before and after the test

We can check the design load by calculation or FEA before the test, and inspect welds and pad eyes by MT or UT after it. See welding and structural engineering and NDT inspection.

Hydraulic puller set up on a pad eye
Pad-eye test with a hydraulic puller
Dead-weight load test of a lifting fixture
Dead-weight test in the workshop
Crane test with water bags
Crane test with water bags

Frequently asked questions

Not covered here? Call +65 9060 0775 or send us the details.

What load range do you test?

From 100 kg up to 100 tonnes.

How much load testing have you done?

More than 500 load tests with loads from 1 to 20 tonnes, and pad-eye testing with pullers is one of our specialist services.

Water bags, dead weights or a puller: which do I need?

Water bags suit cranes and large lifting gear on site or offshore, because they are filled to the exact proof load. Dead weights suit workshop tests. A hydraulic puller tests a pad eye directly when there is nothing to hang a load from.

Do you inspect the equipment after the test?

Yes. We can check welds and pad eyes by magnetic particle or ultrasonic testing after the proof load, and check the design by calculation or FEA beforehand.

Do you calibrate load cells?

Yes, along with flow meters.

Need this done? Tell us the part, the standard and the deadline.

Call +65 9060 0775 or email metcondndt@gmail.com

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